Perkins 2506c Series Generator Service Manual

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Perkins 2506c Series Generator Service Manual Download

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Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

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Perkins 2500 Series engine has been developed using the latest engineering techniques and builds on the strengths of the already very successful 2000 Series family and addresses today’s uncompromising demands within the power generation industry. Developed from a proven heavy-duty industrial base these products offer superior performance and reliability.


Perkins 2506C-E15TAG2 is a turbocharged and air-to-air chargecooled, 6 cylinder diesel engine. Its premium features provide economic and durable standby duty, exceptional power-to-weight ratio resulting in exceptional fuel consumption and low gaseous emissions and advanced overall performance and reliability making this the prime choice for today’s power generation industry.



Economic Power

Mechanically operated unit fuel injectors with advanced electronic control, combined with carefully matched turbocharging, give excellent fuel atomisation which leads to exceptional low fuel consumption.


Reliable Power

Developed and tested using the latest engineering techniques and finite element analysis for high reliability.

Low oil usage and low wear rates.

High compression ratio ensures clean rapid starting in all conditions.

Support comes from a worldwide network of 4,000 distributors and dealers.


Compact, Clean and Efficient Power

Exceptional power to weight ratio and compact size gives optimum power density for ease of installation and more cost effective transportation.

Series

Designed to provide excellent service access for ease of maintenance.


Engine Speed

Type of Operation

Typical Generator Output (Net)

Engine Power

Gross

Net

KVA

KWe

KWe

bhp

KWe

bhp

1500

Baseload power

400

320

363

487

348

466

Prime power

500

400

451

605

435

583

Standby power

550

440

495

664

478

641


The above ratings represent the engine performance capabilities to conditions specified in ISO 8528/1, ISO 3046/1:1986, BS 5514/1.

Derating may be required for conditions outside these; consult Perkins Engines Company Limited. Generator powers are typical and are based on an average alternator efficiency and a power factor (cos. θ) of 0.8.

Fuel specification: BS 2869: Part 2 1998 Class A2 or ASTM D975 D2. Lubricating oil: 15W40 to API CI4.


Rating Definitions

Baseload Power: Power available for continuous full load operation. Overload of 10% permitted for 1 hour in every 12 hours operation.

Prime Power: Power available at variable load with a load factor not exceeding 80% of the prime power rating. Overload of 10% is permitted for 1 hour in every 12 hours’ operation.

Standby Power: Power available in the event of a main power network failure up to a maximum of 500 hours per year of which up to 300 hours may be run continuously. Load factor may be up to 100% of standby power. No overload is permitted.


Perkins Engine 2506C-E15TAG2 General Data

Number of cylinders

6

Cylinder arrangement

Vertical in-line

Cycle

4 stroke

Induction system

Turbocharged and air-to air charge cooled

Combustion system

Direct injection

Cooling system

Water-cooled

Bore and stroke

137 mm x 171 mm

Displacement

15.2 litres

Compression ratio

16:1

Direction of rotation

Anti-clockwise, viewed on flywheel

Total lubrication system capacity

62 litres

Total coolant capacity

58 litres

Dimensions

2657 mm x 1120 mm x 1718 mm

Dry weight (ElectropaK)

1,633 kg


Perkins 2506C-E15TAG2 Standard ElectropaK Specification


Air inlet

Mounted air filter

Fuel system

Mechanically actuated electronically controlled unit fuel injectors with full authority electronic control

Governing to ISO 8528-5 class G3 with isochronous capability

Replaceable ‘Ecoplus’ fuel filter elements with primary filter/water separator

Fuel cooler

Lubrication system

Series Name Generator

Wet sump with filler and dipstick

Full-flow replaceable ‘Ecoplus’ filter

Oil cooler integral with filter header

Cooling system

Gear-driven circulating pump

Mounted belt-driven fan

Radiator supplied loose incorporating air-to-air charge cooler

System designed for ambients up to 50ºC

Electrical equipment

Series Generator Wiki

24 volt starter motor and 24 volt 70 amp alternator with DC output

ECM mounted on engine with wiring looms and sensors

3 level engine protection system

Flywheel and housing

High inertia flywheel to SAE J620 size 14

SAE 1/2 flywheel housing

Perkins 2506c Series Generator Service Manual 6 5

Mountings

Front engine mounting bracket


Alternator Data

Brand selection

Stamford/Leroy-Somer/CSIC Siemens/Marathon/Engga/Shanghai KEPU/Starlight

Excitation mode

Brushless self- excited

Voltage regulation

AVR (automatic voltage regulation)

Number of phase

3 phase 4 wire

Connecting type

“Y” type connecting

Capacity

500KVA

Efficiency

97%

Overload

110% load can run 1 hour

Protection level

IP22-IP23

Insulation class

H

Altitude

1000 m



Perkins Diesel Generator Set Features:

Definition Of Series Generator


a. Excellent damping performance: optimization and design of the damping system based on dynamic computer simulations.

b. Advanced control system: the control strategy of full monitoring system based on reliability design.

c. Green environmental protection: diesel gensets integrated with energy saving and low emission.

Perkins 2506c Series Generator Service Manual Pdf

d. Low noise: exhaust and muting system is customized for each unit.

e. Good performance: stable running, small vibration, low fuel consumption, low oil consumption, long running life and low noise.


Perkins 2506c Series Generator Service Manuals

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